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Exhaust Treatment and Odor Control at Recycling Facilities: Practical Solutions

Plastic, paper, metal, and e-waste recycling facilities each generate distinct pollutant profiles. Compliance with Vietnam’s 2020 Law on Environmental Protection and relevant QCVN standards requires pollutant-specific treatment strategies. 1. Pollution Sources by Recycling Type Plastic Recycling VOCs (xylene, benzene, styrene) released during melting and pelletizing Odor from mixed plastics (polyolefin, ABS, PVC) Fine plastic dust […]

Plastic, paper, metal, and e-waste recycling facilities each generate distinct pollutant profiles. Compliance with Vietnam’s 2020 Law on Environmental Protection and relevant QCVN standards requires pollutant-specific treatment strategies.

1. Pollution Sources by Recycling Type

Plastic Recycling

  • VOCs (xylene, benzene, styrene) released during melting and pelletizing
  • Odor from mixed plastics (polyolefin, ABS, PVC)
  • Fine plastic dust generated during grinding

Paper / Carton Recycling

  • Paper dust and cellulose fibers, a respiratory irritant
  • Odor from residual ink and bleaching chemicals
  • High humidity during wet processing

Metal Recycling

  • Heavy metal dust (lead, zinc, copper, cadmium) from grinding and sorting
  • Smoke and metal oxides from electric arc furnace (EAF) melting
  • Coarse dust and noise from cutting and pressing

E-Waste Recycling

  • Precious metals (gold, silver, palladium) and toxic metals (lead, mercury, cadmium)
  • Brominated flame retardant compounds
  • Dioxin and furan risk from improper thermal processing

2. Solutions by Pollutant Type

Dust Control

  • Cyclone Separator: coarse particles >10 microns, low pressure drop, used as a pre-treatment stage
  • Bag Filter House: >99% efficiency for particles >1 micron, suited to metal and plastic dust
  • Cartridge Dust Collector: compact, for dry dust in limited-space installations
  • Wet Scrubber: for dust combined with acid gases such as HCl and SO2, used in battery and chemical recycling

VOC and Odor Control

  • Activated carbon filters for VOC and odor adsorption
  • KMnO4 chemisorption media, oxidizing H2S, mercaptans, and aldehydes
  • Thermal Oxidizer (TO/RTO), operating at 800–1000°C for high-concentration VOC streams
  • UV photolysis, breaking down odor molecules with UV-C light for large airflow applications

3. Vietnamese Environmental Regulations

  • QCVN 19:2009/BTNMT — industrial dust and inorganic emissions
  • QCVN 20:2009/BTNMT — organic compound emissions
  • QCVN 30:2012/BTNMT — industrial waste incinerator emissions
  • Periodic environmental monitoring per Decree 08/2022/NĐ-CP

4. Air Filtech Recycling Industry Solutions

  • Pulse-Jet PJ Series Bag Filters with automatic cleaning for metal and plastic dust
  • Activated carbon modules installed after cyclone or bag filter stages for VOC and odor control
  • Chemisorption media (KMnO4 + activated carbon) for H2S, mercaptan, and odor compounds
  • Compact cartridge dust collectors for small and medium sorting stations
  • System design compliant with QCVN standards and support for environmental permit applications

5. Featured Projects

  • Đông Tiến Recycling Company (Đồng Nai) — bag filter and activated carbon system for dust and odor on a PE/PP plastic recycling line
  • Kim Tín Recycling Plant (Hậu Giang) — dust and metal fume filtration for an aluminum recycling furnace
  • Sài Gòn Xanh E-Waste Recycling Facility (Ho Chi Minh City) — heavy metal dust and VOC treatment for an e-waste recycling line

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